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Manufacturing and Surface Engineering

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ISBN: 9783038429791 9783038429807 Year: Pages: VI, 134 Language: english
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: General and Civil Engineering --- Materials --- Chemistry (General)
Added to DOAB on : 2018-08-09 15:59:11
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The desired properties of surface components include the improvement of different properties, such as aesthetic appearance, oxidation resistance, wear resistance, mechanical properties, electronic or electrical properties, thermal insulation, wear, triboemission and corrosion resistance through barriers.These properties can be enhanced using different methods, such as by adding a coating. Nevertheless, the bulk of the material or substrate cannot be considered independent of the surface treatment. Metal cutting is one of the general machining methods used to achieve high accuracy and productivity for metal parts.The topics of the book “Manufacturing and Surface Engineering” include the full range of surface engineering aspects, i.e., surface integrity, contact mechanics, friction and wear, coatings and surface treatments, multiscale tribology, computational methods, and optimization techniques applied in surface engineering.Recent experimental works by Zhang, Li, Zhang, Zhang and Duan, and by other researchers outlined that coating layer surface treatments may increase the damping behavior of thin-walled mechanical components vibrating in flexural conditions. Nevertheless, it was also experimentally found by the authors that most of these coating surface treatments had a negligible or null effect with respect to the vibrational damped response in testing or operating conditions. Ciniero, Le Rouzic and Reddyhoff report the potential of measuring charged particle emissions and/or tribocharging for the study or monitoring of the failure of coatings. The spatial information of triboemission allows the identification of the exact time and location of the failure. The evolution of the failure during sliding and the change in the characteristics of the contact are also monitored. After studying the effect of the Ti content on the performance of FeCoCrNiAlTix, He, Zhang, Lin, Zhang, Dong and Li establish that the structure of FeCoCrNiAlTix coatings consists of two kinds of BCC phases. With the continuous increase in Ti content, the number of eutectic structures decreases, accompanying the increase in the proeutectic phase and the Ti-rich second phase is precipitated out. Abutaha, Abdul Razak, and Ibrahim developed an experimental investigation into the engineering properties of concrete incorporating POC as an aggregate and filler material. This approach offers an environmentally-friendly solution to the ongoing waste problems associated with palm oil waste material.Liu and Janssen studied the effects of impact on the wear of the structural steel S235 in various liquids. When the impact is small, corrosion plays a dominant role, thus the sample in seawater wears the least due to the beneficial interaction with abrasion. However, when the impact is large, the wear rates of three liquids do not show a noticeable difference, because the wear mechanism changes from material removal to mainly plastic deformation. The influence of corrosion becomes a minor influencing factor when subject to impact.Vázquez Martínez, Salguero Gómez, Batista Ponce and Botana Pedemonte analyzed the different treatments obtained through setup parameter combinations to obtain samples with widely varying features, according to the thickness of the treated layer and the incidence depth of the laser beam. This diversity of samples shows a range of color tonalities from soft gold to medium gray and blue. Microstructural changes and oxidation layer generation provide a significant increase in the material hardness, reaching Vickers hardness values close to 1000 HV for high intensity treatments.Takada and Sasahara studied the FSB process using four levels of tip radius burnishing tools and investigated their effect on surface roughness, hardness and residual stress for a 0.45% C steel shaft. The thickness of the hardened layer increased as the tool tip radius decreased. The hardness value of the processed layer reached 600 HV. The residual stress on the processed surface was compressive when a radius tool with a smaller tip was used, and the residual stress turned tensile when a radius tool with a larger tip was used.Vereschaka, Kataeva, Sitnikov, Aksenenko, Oganyan and Sotova searched for patterns that allow a reliable justification for the choice of the composition of coatings and their micro- and nanostructures depending on the material being machined and the cutting regimes (in particular, the cutting speed).Amadori, Catania and Casagrande investigated experimentally eight different innovative composite solutions. A significant increase in the damping behavior was observed for all of these solutions with respect to the uncoated components, and with respect to the already known solutions that have previously been investigated by these authors and other researchers. The coating solution employing an Al2O3 powder + matrix, made using a screen-printing and curing technology on an Al alloy substrate, proved to be the most effective technology with respect to the aim of this work. Catania and Strozzi investigated the performance of different solutions in a free and forced flexural vibration response; they propose a simple model based on the assumption of a multi-layer, zig-zag beam, which also locally models the dissipative actions at the interface between the layers. Some virtual prototyping application examples are also reported.

Tribology and Surface Engineering

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ISBN: 9783039280841 / 9783039280858 Year: Pages: 174 DOI: 10.3390/books978-3-03928-085-8 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: General and Civil Engineering --- Technology (General)
Added to DOAB on : 2020-01-30 16:39:46
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Processing-Structure-Property Relationships in Metals

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ISBN: 9783039217700 / 9783039217717 Year: Pages: 240 DOI: 10.3390/books978-3-03921-771-7 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-12-09 16:39:37
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In the industrial manufacturing of metals, the achievement of products featuring desired characteristics always requires the control of process parameters in order to obtain a suitable microstructure. The strict relationship among process parameters, microstructure, and mechanical properties is a matter of interest in different areas, such as foundry, plastic forming, sintering, welding, etc., and regards both well-established and innovative processes. Nowadays, circular economy and sustainable technological development are dominant paradigms and impose an optimized use of resources, a lower energetic impact of industrial processes and new tasks for materials and products. In this frame, this Special Issue covers a broad range of research works and contains research and review papers.

Keywords

titanium composites --- in situ secondary phases --- microstructure --- inductive hot pressing --- intermetallic --- bainite rail --- tempering --- retained austenite --- tensile property --- impact toughness --- cryorolling --- reduction --- ultrafine grain --- secondary recrystallization --- high strength --- microstructure inhomogeneity --- non-monotonic simple shear strains --- shear strain reversal --- severe plastic deformation --- texture inhomogeneity --- tensile properties --- Mg-10Y-6Gd-1.5Zn-0.5Zr --- ultra-fine grain --- aging treatment --- precipitation behavior --- mechanical property --- multimodal --- AZ91 alloy --- equal channel angular pressing --- aging --- high pressure die casting --- aluminum alloy --- prediction model --- process monitoring --- static mechanical behavior --- fracture surface --- microstructure. --- casting --- Al 6061 alloys --- shrinkage --- porosity --- steering knuckles --- Al alloys --- warm working --- mechanical properties --- dental materials --- metal posts --- computer-aided design (CAD) --- image analysis --- mechanical properties --- finite element analysis --- additive manufacturing --- Al alloys --- wear --- cavitation erosion --- SEM --- microstructure --- high speed steel --- nanostructured coatings --- thin films --- FEGSEM --- tribology --- Nb tube --- caliber-rolling --- grain boundaries --- texture --- electron backscatter diffraction --- damping --- aluminum film --- grain boundary --- anelasticity --- thin aluminum sheet --- alloys --- aeronautic applications --- mechanical properties --- corrosion resistance --- EBM --- SEBM --- macro-instrumented indentation test --- property-microstructure-process relationship --- mechanical properties --- indentation hardness --- indentation modulus --- tensile properties --- Ti-6Al-4V alloy --- ?-platelet thickness --- columnar microstructure --- n/a

Surface Modification to Improve Properties of Materials

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ISBN: 9783038977964 9783038977971 Year: Pages: 356 DOI: 10.3390/books978-3-03897-797-1 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-04-25 16:37:17
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This book contains selected contributions on surface modification to improve the properties of solid materials. The surface properties are tailored either by functionalization, etching, or deposition of a thin coating. Functionalization is achieved by a brief treatment with non-equilibrium gaseous plasma containing suitable radicals that interact chemically with the material surface and thus enable the formation of rather stable functional groups. Etching is performed in order to modify the surface morphology. The etching parameters are selected in such a way that a rich morphology of the surfaces is achieved spontaneously on the sub-micrometer scale, without using masks. The combination of adequate surface morphology and functionalization of materials leads to superior surface properties which are particularly beneficial for the desired response upon incubation with biological matter. Alternatively, the materials are coated with a suitable thin film that is useful in various applications from food to aerospace industries.

Keywords

sulphur hexafluoride (SF6) plasma --- tetrafluoromethane (CF4) plasma --- polymer polyethylene terephthalate (PET) --- surface modification --- functionalization and wettability --- optical emission spectroscopy (OES) --- electronegativity --- PVD nanocomposite coatings --- aluminum die casting --- tool life --- tribological performance --- plasma surface modification --- polymer polypropylene --- neutral oxygen atom density --- initial surface functionalization --- food packaging --- wettability --- tantalum --- hardness --- gradient nanostructured layer --- grain size --- residual stress --- dry wear behavior --- surface texture --- surface treatment --- Ti6Al4V alloy --- tribology --- biology --- materials characterization --- shot-peening --- image processing --- TIG welding --- aluminum 6061-T6 --- special surfaces --- wettability --- superhydrophobic --- cell cultures --- anti-bio adhesion --- self-cleaning fabrics --- polyethylene granules --- low-pressure MW air plasma --- optical emission spectroscopy --- XPS --- laser cobalt catalytic probe --- Alloy 718 --- surface hardness --- surface residual stress --- grain size --- fretting failure --- corrosion --- antimicrobial film --- nisin --- physical properties --- plasma treatment polyvinyl alcohol --- surface characterization --- microhole-textured tool --- CaF2 --- micro-EDM --- tribological properties --- egg shell --- stearic acid --- modification --- particle characterization --- epoxy composites --- dynamic mechanical analysis --- adhesion effectiveness --- Poly(tetrafluoroethylene) --- Teflon --- plasma treatment --- zeta potential --- surface energy --- contact angle measurement --- lectin --- bovine serum albumin --- adsorption --- cellulose thin film --- polystyrene --- gold --- surface plasmon resonance spectroscopy --- silver nanoparticles --- laser ablation in liquids --- laser synthesis of colloidal nanoparticles solution --- nanoparticle-impregnated paper --- antimicrobial activity --- fiber fines --- sheet forming --- vacuum filtration --- pulse power --- electrical stimulation --- electric field --- mushroom --- L. edodes --- Lyophyllum deeastes Sing --- surface modification --- porous silicon --- silicon surface --- carbonization --- oxidation --- aluminum --- alloy --- duralumin --- etching --- surface texture --- porous-like --- adhesive bonding --- superhydrophobic --- porous silicon --- visible light assisted organosilanization --- solid state NMR --- XPS --- ToF-SIMS --- atmospheric pressure plasma jets --- plasma polymerization --- superhydrophobicity --- wetting --- biomaterial --- polymer --- plasma --- functionalization --- surface properties --- thrombosis --- hemocompatibility --- endothealization --- vascular graft --- biocompatibility --- endothelial cells --- surface properties --- nanostructuring --- functionalization --- grafting

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