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3D Printing of Metals

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ISBN: 9783038425915 9783038425922 Year: Pages: VIII, 156 DOI: 10.3390/books978-3-03842-592-2 Language: English
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Chemistry (General)
Added to DOAB on : 2017-12-06 12:54:59
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Three-dimensional printing is a futuristic technology capable of transforming the ways in which we make components and devices. It is almost certain that this technique will find its niche in the manufacturing sector in the very near future. In view of the growing importance of 3D printing, this book addresses key issues related to emerging science and technology in this area. Detailed and informative articles are presented in relation to a wide variety of materials, including those based on critical engineering metals such as aluminum, magnesium, titanium and composites. Advances in various techniques, such as electron beam melting and selective laser melting are discussed. Of key importance in the area of materials science is the end properties of the materials following processing. Accordingly, the articles presented critically discuss the effects of microstructural features such as porosity, forming defects and the heat treatment induced effects on the mechanical properties. Applications covered in these articles are targeted at the aerospace, automobile, defense and aerospace sectors. Overall, the information presented in this book is of significant importance for academic and industrial-based researchers who wish to inform themselves regarding this upcoming highly promising manufacturing technique.

Aluminum Alloys

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ISBN: 9783038424741 9783038424758 Year: Pages: 162374 DOI: 10.3390/books978-3-03842-475-8 Language: English
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Mining and Metallurgy
Added to DOAB on : 2018-01-31 13:07:31
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Aluminium is the world’s most abundant metal and is the third most common element, comprising 8% of the Earth’s crust. The versatility of aluminium makes it the most widely used metal after steel. By utilising various combinations of their advantageous properties such as strength, lightness, corrosion resistance, recyclability, and formability, aluminium alloys are being employed in an ever-increasing number of applications. In the recent decade, a rapid new development has been made in production of aluminium alloys, and new techniques of casting, forming, welding, and surface modification, have been evolved to improve the structural integrity of aluminium alloys. This Special Issue covers wide scope of recent progress and new developments regarding all aspects of aluminium alloys, including processing, forming, welding, microstructure and mechanical property, creep, fatigue, corrosion and surface behavior, thermodynamics, modeling, and application of different aluminum alloys.

Scientific and Engineering Progress on Aluminum-Based Light-Weight Materials: Research Reports from the German Collaborative Research Center 692

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ISBN: 9783038971962 9783038971979 Year: Pages: 196 DOI: 10.3390/books978-3-03897-197-9 Language: English
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Environmental Engineering
Added to DOAB on : 2018-09-21 10:25:03
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Aluminum-based light-weight materials offer great potential for novel engineering applications, particularly when they are optimized to exhibit high strength and yet provide sufficient reliability. The last decade has thus seen substantial activity in the research fields of high-strength aluminum alloys and aluminum-based composite materials.For twelve years, backed by solid funding from the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG), scientists of the Collaborative Research Center, “High-strength aluminum-based light-weight materials for safety components” (SFB 692) at TU Chemnitz, Germany, have contributed to this research area. Our research efforts have been focused on three main areas: ultrafine-grained aluminum alloys produced by severe plastic deformation; aluminum matrix composites; and aluminum-based composite materials (including material combinations such as magnesium/aluminum or steel/aluminum and the corresponding joining and forming technologies). The framework of SFB 692 has served as a base for numerous scientific collaborations between scientists in the fields of materials science, design engineering, production engineering, mechanics, and even economics—in Chemnitz, and with many well-established international experts around the world.In this Special Issue, we present recent results on high-strength aluminum-based light-weight materials that also provide a broad overview of research activities in SFB 692 and elsewhere.

Dissimilar Metal Welding

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ISBN: 9783039219544 / 9783039219551 Year: Pages: 288 DOI: 10.3390/books978-3-03921-955-1 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2020-01-07 09:08:26
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The combination of distinct materials is a key issue in modern industry, whereas the driving concept is to design parts with the right material in the right place. In this framework, a great deal of attention is directed towards dissimilar welding and joining technologies. In the automotive sector, for instance, the concept of “tailored blanks”, introduced in the last decade, has further highlighted the necessity to weld dissimilar materials. As far as the aeronautic field is concerned, most structures are built combining very different materials and alloys, in order to match lightweight and structural performance requirements. In this framework, the application of fusion welding techniques, namely, tungsten inert gas or laser welding, is quite challenging due to the difference in physical properties, in particular the melting point, between adjoining materials. On the other hand, solid-state welding methods, such as the friction stir welding as well as linear friction welding processes, have already proved to be capable of manufacturing sound Al-Cu, Al-Ti, Al-SS, and Al-Mg joints, to cite but a few. Recently, promising results have also been obtained using hybrid methods. Considering the novelty of the topic, many relevant issues are still open, and many research groups are continuously publishing valuable results. The aim of this book is to finalize the latest contributions on this topic.

Keywords

dissimilar joints --- friction stir welding --- microstructure --- mechanical properties --- local strength mismatch --- dissimilar metal welded joint --- fracture resistance --- crack growth path --- optimal design --- laser beam welding --- spatial beam oscillation --- dissimilar metals --- aluminum --- copper --- friction stir welding --- aluminum --- copper --- cross-section adjustment --- mechanical properties --- electrical properties --- dissimilar weld --- ageing --- tensile properties --- hardness --- failure mode --- dissimilar metal welding --- Inconel 625 --- AISI 316L --- microstructure --- filler metals --- friction stir spot welding --- friction stir spot brazing --- joining area --- fracture load --- Al/steel dissimilar materials --- friction stir welding --- interface --- intermetallic compounds --- dual-beam laser welding --- steel/Al joint --- side-by-side configuration --- tensile resistance --- EBSD phase mapping --- pulsed Nd:YAG laser beam welding --- interfacial crack initiation --- dissimilar Ti6Al4V/AA6060 lap joint --- phase potential --- laser welding --- pulsed Nd:YAG laser --- DP1000 steel --- 1050 aluminum alloy --- dissimilar materials welding --- steel/aluminum joint --- Ag-Cu-Zn --- Rare earth --- aging treatment --- microstructure --- mechanical properties --- aluminum --- dissimilar --- friction stir welding --- FSW --- hardness --- microstructure --- tensile --- magnetic pulse welding --- dissimilar metal welding --- solid state welding --- welding window --- cloud of particles --- jet --- surface activation --- welding-brazing --- arc assisted laser method --- aluminum-steel butt joint --- mechanical properties --- DeltaSpot welding --- spooling process tape --- aluminum alloy --- dissimilar metal welding --- lobe curve --- electromagnetic pulse welding --- tubular joints --- internal supports --- n/a

Thermo-Mechanical Behaviour of Structural Lightweight Alloys

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ISBN: 9783039213870 / 9783039213887 Year: Pages: 128 DOI: 10.3390/books978-3-03921-388-7 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Science (General) --- Physics (General)
Added to DOAB on : 2019-12-09 16:10:12
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The need to reduce the ecological footprint of water/land/air vehicles in this era of climate change requires pushing the limits regarding the development of lightweight structures and materials. This requires a thorough understanding of their thermomechanical behavior at several stages of the production chain. Moreover, during service, the response of lightweight alloys under the simultaneous influence of mechanical loads and temperature can determine the lifetime and performance of a multitude of structural components. The present Special Issue, comprising eight original research articles, is dedicated to disseminating current efforts around the globe aimed at advancing understanding of the thermomechanical behavior of structural lightweight alloys under processing or service conditions.

Friction Stir Welding and Processing in Alloy Manufacturing

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ISBN: 9783039212071 / 9783039212088 Year: Pages: 142 DOI: 10.3390/books978-3-03921-208-8 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Science (General) --- Chemistry (General) --- Analytical Chemistry
Added to DOAB on : 2019-12-09 11:49:15
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Friction stir welding (FSW) is considered to be the most significant development in metal joining in decades and, in addition, is a ""green"" technology due to its energy efficiency, environmental friendliness, and versatility. This process offers a number of advantages over conventional joining processes. Furthermore, because welding occurs via the deformation of material at temperatures below the melting temperature, many problems commonly associated with joining of dissimilar alloys can be avoided, and thus, high-quality welds are produced. Due to this fact, FSW has been widely used in different industrial applications where metallurgical characteristics should be retained, such as in the aeronautic, naval, and automotive industries.

Processing-Structure-Property Relationships in Metals

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ISBN: 9783039217700 / 9783039217717 Year: Pages: 240 DOI: 10.3390/books978-3-03921-771-7 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-12-09 16:39:37
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In the industrial manufacturing of metals, the achievement of products featuring desired characteristics always requires the control of process parameters in order to obtain a suitable microstructure. The strict relationship among process parameters, microstructure, and mechanical properties is a matter of interest in different areas, such as foundry, plastic forming, sintering, welding, etc., and regards both well-established and innovative processes. Nowadays, circular economy and sustainable technological development are dominant paradigms and impose an optimized use of resources, a lower energetic impact of industrial processes and new tasks for materials and products. In this frame, this Special Issue covers a broad range of research works and contains research and review papers.

Keywords

titanium composites --- in situ secondary phases --- microstructure --- inductive hot pressing --- intermetallic --- bainite rail --- tempering --- retained austenite --- tensile property --- impact toughness --- cryorolling --- reduction --- ultrafine grain --- secondary recrystallization --- high strength --- microstructure inhomogeneity --- non-monotonic simple shear strains --- shear strain reversal --- severe plastic deformation --- texture inhomogeneity --- tensile properties --- Mg-10Y-6Gd-1.5Zn-0.5Zr --- ultra-fine grain --- aging treatment --- precipitation behavior --- mechanical property --- multimodal --- AZ91 alloy --- equal channel angular pressing --- aging --- high pressure die casting --- aluminum alloy --- prediction model --- process monitoring --- static mechanical behavior --- fracture surface --- microstructure. --- casting --- Al 6061 alloys --- shrinkage --- porosity --- steering knuckles --- Al alloys --- warm working --- mechanical properties --- dental materials --- metal posts --- computer-aided design (CAD) --- image analysis --- mechanical properties --- finite element analysis --- additive manufacturing --- Al alloys --- wear --- cavitation erosion --- SEM --- microstructure --- high speed steel --- nanostructured coatings --- thin films --- FEGSEM --- tribology --- Nb tube --- caliber-rolling --- grain boundaries --- texture --- electron backscatter diffraction --- damping --- aluminum film --- grain boundary --- anelasticity --- thin aluminum sheet --- alloys --- aeronautic applications --- mechanical properties --- corrosion resistance --- EBM --- SEBM --- macro-instrumented indentation test --- property-microstructure-process relationship --- mechanical properties --- indentation hardness --- indentation modulus --- tensile properties --- Ti-6Al-4V alloy --- ?-platelet thickness --- columnar microstructure --- n/a

Surface Modification to Improve Properties of Materials

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ISBN: 9783038977964 9783038977971 Year: Pages: 356 DOI: 10.3390/books978-3-03897-797-1 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-04-25 16:37:17
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This book contains selected contributions on surface modification to improve the properties of solid materials. The surface properties are tailored either by functionalization, etching, or deposition of a thin coating. Functionalization is achieved by a brief treatment with non-equilibrium gaseous plasma containing suitable radicals that interact chemically with the material surface and thus enable the formation of rather stable functional groups. Etching is performed in order to modify the surface morphology. The etching parameters are selected in such a way that a rich morphology of the surfaces is achieved spontaneously on the sub-micrometer scale, without using masks. The combination of adequate surface morphology and functionalization of materials leads to superior surface properties which are particularly beneficial for the desired response upon incubation with biological matter. Alternatively, the materials are coated with a suitable thin film that is useful in various applications from food to aerospace industries.

Keywords

sulphur hexafluoride (SF6) plasma --- tetrafluoromethane (CF4) plasma --- polymer polyethylene terephthalate (PET) --- surface modification --- functionalization and wettability --- optical emission spectroscopy (OES) --- electronegativity --- PVD nanocomposite coatings --- aluminum die casting --- tool life --- tribological performance --- plasma surface modification --- polymer polypropylene --- neutral oxygen atom density --- initial surface functionalization --- food packaging --- wettability --- tantalum --- hardness --- gradient nanostructured layer --- grain size --- residual stress --- dry wear behavior --- surface texture --- surface treatment --- Ti6Al4V alloy --- tribology --- biology --- materials characterization --- shot-peening --- image processing --- TIG welding --- aluminum 6061-T6 --- special surfaces --- wettability --- superhydrophobic --- cell cultures --- anti-bio adhesion --- self-cleaning fabrics --- polyethylene granules --- low-pressure MW air plasma --- optical emission spectroscopy --- XPS --- laser cobalt catalytic probe --- Alloy 718 --- surface hardness --- surface residual stress --- grain size --- fretting failure --- corrosion --- antimicrobial film --- nisin --- physical properties --- plasma treatment polyvinyl alcohol --- surface characterization --- microhole-textured tool --- CaF2 --- micro-EDM --- tribological properties --- egg shell --- stearic acid --- modification --- particle characterization --- epoxy composites --- dynamic mechanical analysis --- adhesion effectiveness --- Poly(tetrafluoroethylene) --- Teflon --- plasma treatment --- zeta potential --- surface energy --- contact angle measurement --- lectin --- bovine serum albumin --- adsorption --- cellulose thin film --- polystyrene --- gold --- surface plasmon resonance spectroscopy --- silver nanoparticles --- laser ablation in liquids --- laser synthesis of colloidal nanoparticles solution --- nanoparticle-impregnated paper --- antimicrobial activity --- fiber fines --- sheet forming --- vacuum filtration --- pulse power --- electrical stimulation --- electric field --- mushroom --- L. edodes --- Lyophyllum deeastes Sing --- surface modification --- porous silicon --- silicon surface --- carbonization --- oxidation --- aluminum --- alloy --- duralumin --- etching --- surface texture --- porous-like --- adhesive bonding --- superhydrophobic --- porous silicon --- visible light assisted organosilanization --- solid state NMR --- XPS --- ToF-SIMS --- atmospheric pressure plasma jets --- plasma polymerization --- superhydrophobicity --- wetting --- biomaterial --- polymer --- plasma --- functionalization --- surface properties --- thrombosis --- hemocompatibility --- endothealization --- vascular graft --- biocompatibility --- endothelial cells --- surface properties --- nanostructuring --- functionalization --- grafting

Material and Process Design for Lightweight Structures

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ISBN: 9783038979586 / 9783038979593 Year: Pages: 162 DOI: 10.3390/books978-3-03897-959-3 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering --- Materials
Added to DOAB on : 2019-06-26 08:44:06
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The use of lightweight structures across several industries has become inevitable in today’s world given the ever-rising demand for improved fuel economy and resource efficiency. In the automotive industry, composites, reinforced plastics, and lightweight materials, such as aluminum and magnesium are being adopted by many OEMs at increasing rates to reduce vehicle mass and develop efficient new lightweight designs. Automotive weight reduction with high-strength steel is also witnessing major ongoing efforts to design novel damage-controlled forming processes for a new generation of efficient, lightweight steel components. Although great progress has been made over the past decades in understanding the thermomechanical behavior of these materials, their extensive use as lightweight solutions is still limited due to numerous challenges that play a key role in cost competitiveness. Hence, significant research efforts are still required to fully understand the anisotropic material behavior, failure mechanisms, and, most importantly, the interplay between industrial processing, microstructure development, and the resulting properties. This Special Issue reprint book features concise reports on the current status in the field. The topics discussed herein include areas of manufacturing and processing technologies of materials for lightweight applications, innovative microstructure and process design concepts, and advanced characterization techniques combined with modeling of material’s behavior.

3D Printing of Metals

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ISBN: 9783039213412 / 9783039213429 Year: Pages: 138 DOI: 10.3390/books978-3-03921-342-9 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-12-09 11:49:15
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3D printing is rapidly emerging as a key manufacturing technique that is capable of serving a wide spectrum of applications, ranging from engineering to biomedical sectors. Its ability to form both simple and intricate shapes through computer-controlled graphics enables it to create a niche in the manufacturing sector. Key challenges remain, and a great deal of research is required to develop 3D printing technology for all classes of materials including polymers, metals, ceramics, and composites. In view of the growing importance of 3D manufacturing worldwide, this Special Issue aims to seek original articles to further assist in the development of this promising technology from both scientific and technological perspectives. Targeted reviews, including mini-reviews, are also welcome, as they play a crucial role in educating students and young researchers.

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